Maintain · Maintenance Program Development & Execution
Downtime Is a Tax. Stop Paying It.
Unplanned downtime is usually a plant's biggest invisible cost. We build preventive maintenance programs your team can actually own — and when something is already down, we answer the phone.
Engagement at a Glance
- Typical range
- $3K service call to $30K program
- Duration
- Days for corrective work; a rolling program otherwise
- Structure
- T&M or monthly retainer
- Deliverables
- PM schedules, procedures, spares strategy, training
- Response
- Corrective work on active lines, existing clients first
- Goal
- Your team runs it without us
An engineer responds within one business day.
What you get
1. Outcomes
Failures caught before they stop you
A PM program built from your actual failure history and criticality — not a generic checklist copied from a manual.
Root cause, not parts roulette
When we do corrective work, we find why it broke — so the same failure doesn't take a second vacation on your dime.
Your team runs it, not us
Schedules, procedures, spares strategy, and training. The goal is self-sufficiency — the program outlives the engagement.
How it works
2. The Process
Step 1
Assess what can hurt you
Critical asset inventory: what stops production, what it costs when it does, and which spares you can't wait eight weeks for.
Step 2
Build the program
PM schedules and procedures sized to your crew, plus a spares strategy matched to real lead times — not a wish list.
Step 3
Run it together
We co-run the first cycles while your team ramps, and take the emergency calls in between.
Step 4
Improve on data
Downtime history feeds the program. Every quarter it gets smarter and cheaper, and the review is on the calendar.
Proof
3. Recent Work
Recent: a cartoner maintenance program for a Colorado confectionery manufacturer, now in its third annual revision — which is the point. Programs that get revised are programs someone is actually running.
Related reading: A preventive maintenance program a small food plant will actually run · Used equipment: smart buy or trap?
Ready to Build Production You Can Count On?
Tell us what you're up against. A real engineer will respond within one business day — no pitch, no pressure.
Schedule a Discovery Call